Welcome to Sharda Forging & Stamping Pvt. Ltd.
Manufacturer and exporter of forging and machined components,
Home
About Us
Infrastructure
Our Labs
Certification
Quality
Contact Us
Query
FORGING
Forging Processes
Custom Forging
Industrial Forging
Impression Die Forging
Upset Forging
Press Forging
Net-shape and near-net-shape Forging
AGRICULTURE PRODUCTS
Disc Plough
Tines
PETRO CHEMICAL PRODUCTS
Male & Female Elbow
Hammer Union
Valve Seat
Valve Body
Body Bonnet
MINNING PRODUCTS
Eye Hook
Bearing Housing
MOULD
Mould Assembly
Plastic Injection Mould

  




press forging in delhi, noida, ghaziabad, India

Press Forging
In this process a slow continuous pressure is applied to the area to be forged. The pressure extends deep into the material. Press forging can be either cold or hot. Cold press forging is generally used on thin, annealed materials, while a hot press forging is done on works such as locomotive armor plating and heavy machinery.

Cost wise, Press Forging is more economical than hammer forging (except when low production is required) and closer tolerances can be achieved. A greater quantity of the work done is passed on to the workpiece. This way it differs from the hammer forging operation, where
press forging delhi
most of the work is absorbed by the machine and foundation. This production process is ideally suited for larger forgings, as there is no limitation in the size of the machine.

In this process a slow squeezing action is used to form the metal. The slow squeezing action penetrates the entire workpiece allowing the process to be used for the forging of large objects. Press forges are made in sizes of up to 50,000 te. Upt to 15000 te the presses may be mechanical or hydraulic. The larger presses are always hydraulically powered.

Press forgings may use either open dies or closed dies. the latter are used for smaller components which may be fully formed in one forging stroke.

This process may is used for the production of large objects train wheels and aircraft landing gear parts.

Mainly press forging use a slow squeezing action of a press, to transfer a great amount of compressive force to the workpiece. Unlike an open-die forging where multiple blows transfer the compressive energy to the outside of the product, press forging transfers the force uniformly to the bulk of the material. This results in uniform material properties and is necessary for large weight forgings. Parts made with this process can be quite large as much as 125 kg (260 lb) and 3m (10 feet) long.

Press forging works slowly by applying continuous pressure or force, which differs from the near-instaneous impact of drop-hammer forging. The amount of time the dies are in contact with the workpiece is measured in seconds (as compared to the milliseconds of drop-hammer forges). The press forging operation can be done either cold or hot.

The main advantage of press forging, as compared to drop-hammer forging, is its ability to deform the complete workpiece. Drop-hammer forging usually only deforms the surfaces of the workpiece in contact with the hammer and anvil; the interior of the workpiece will stay relatively undeformed. Another advantage to the process includes the knowledge of the new parts strain rate. We specifically know what kind of strain can be put on the part, because the compression rate of the press forging operation is controlled. There are a few disadvantages to this process, most stemming from the workpiece being in contact with the dies for such an extended period of time.

The operation is a time consuming process due to the amount of steps and how long each of them take. The workpiece will cool faster because the dies are in contact with workpiece; the dies facilitate drastically more heat transfer than the surrounding atmosphere. As the workpiece cools it becomes stronger and less ductile, which may induce cracking if deformation continues. Therefore heated dies are usually used to reduce heat loss, promote surface flow, and enable the production of finer details and closer tolerances. The workpiece may also need to be reheated. When done in high productivity, press forging is more economical than hammer forging. The operation also creates closer tolerances.

In hammer forging a lot of the work is absorbed by the machinery, when in press forging, the greater percentage of work is used in the work piece. Another advantage is that the operation can be used to create any size part because there is no limit to the size of the press forging machine. New press forging techniques have been able to create a higher degree of mechanical and orientation integrity. By the constraint of oxidation to the outer most layers of the part material, reduced levels of microcracking take place in the finished part.

Press forging can be used to perform all types of forging, including open-die and impression-die forging. Impression-die press forging usually requires less draft than drop forging and has better dimensional accuracy. Also, press forgings can often be done in one closing of the dies, allowing for easy automation